Rzr 800 long travel kit – Unleash the full potential of your RZR 800 with the long travel kit. This comprehensive guide dives deep into the world of enhanced off-road adventures. From navigating treacherous terrains to conquering demanding obstacles, this kit transforms your machine into a beast. We’ll explore the intricacies of suspension modifications, performance enhancements, and safety considerations, ensuring a safe and exhilarating ride.
The RZR 800 long travel kit is a game-changer for serious off-road enthusiasts. It’s not just an upgrade; it’s a transformation. We’ll explore the key features, comparing different kits, and discussing installation, maintenance, and safety protocols. Prepare for an in-depth look at what it takes to truly conquer the trails with this essential accessory.
Overview of the RZR 800 Long Travel Kit
Unleashing the full potential of your RZR 800 requires a leap beyond the standard setup. A long travel kit isn’t just an upgrade; it’s a transformation, allowing you to conquer terrains previously unimaginable. This comprehensive guide dives deep into the world of long travel kits, covering their features, components, target audiences, and more.A long travel kit for the RZR 800 is a significant investment in enhanced performance and off-road capability.
It modifies the suspension system to dramatically increase ground clearance and articulation, enabling you to tackle rougher terrain with confidence and control. This detailed look at these kits will equip you with the knowledge to make an informed decision for your off-road adventures.
Key Features and Benefits
Long travel kits for the RZR 800 dramatically improve its capability to navigate challenging terrains. These upgrades enhance the vehicle’s articulation, allowing for a smoother ride over obstacles. Increased ground clearance is a key benefit, protecting vital components from damage on uneven surfaces. These kits often include upgraded shocks, springs, and control arms, resulting in a noticeable improvement in handling and stability.
Typical Components
A comprehensive long travel kit typically includes a range of crucial components to optimize performance. These components include upgraded shocks, springs, and control arms. Higher quality shock absorbers offer greater damping capabilities, ensuring a smoother ride even over extreme bumps. Upgraded control arms allow for greater articulation, improving the vehicle’s maneuverability. Other potential additions might include sway bars, steering components, or upgraded mounting points.
This selection of parts work in concert to achieve enhanced performance.
Intended Use Cases and Target Audience
The target audience for RZR 800 long travel kits extends beyond casual off-roaders. These kits are designed for serious off-road enthusiasts, weekend warriors, and those seeking an unparalleled off-road experience. Use cases include navigating challenging trails, tackling rocky terrain, and competing in various off-road competitions. The kits allow for increased flexibility and control, enabling drivers to conquer more challenging landscapes.
Comparison of Long Travel Kits
| Kit | Suspension Components | Travel Distances (in.) | Performance Characteristics |
|---|---|---|---|
| Kit A | High-quality aftermarket shocks, progressive springs, upgraded control arms | 12 inches front, 10 inches rear | Excellent handling and stability; suitable for intermediate and advanced trails; robust and durable |
| Kit B | Heavy-duty shocks, custom-tuned springs, adjustable control arms | 14 inches front, 12 inches rear | Enhanced articulation; optimal for extreme terrain and competitions; requires more specialized maintenance |
| Kit C | Premium adjustable shocks, custom-valved springs, forged control arms | 16 inches front, 14 inches rear | Superior performance; ideal for advanced off-road enthusiasts; very high price point |
This table provides a comparative overview of different long travel kits. Each kit presents unique advantages, from robust durability to superior performance characteristics, and this comparison will help you make an informed choice based on your specific needs and budget. Consider the intended terrain, driving style, and budget when selecting the best long travel kit for your RZR 800.
Suspension System Modifications
Unleashing the full potential of your RZR 800 often hinges on upgrading its suspension. A long travel kit is a significant step towards achieving enhanced off-road performance and conquering challenging terrains. This transformation isn’t just about aesthetics; it’s about a tangible improvement in handling and capability.The heart of this upgrade lies in the suspension system. Long travel kits fundamentally alter the vehicle’s ability to navigate rough terrain.
Increased travel translates to smoother rides over obstacles and improved control during aggressive maneuvers.
Shock Absorber Modifications
A long travel kit necessitates a change in shock absorbers to accommodate the increased suspension travel. Standard shocks are generally not equipped to handle the expanded range of motion, leading to unpredictable handling. Upgraded shocks are specifically engineered for the added travel, providing better damping and control. This allows for a smoother ride and improved responsiveness over diverse terrains.
Spring Modifications
Springs play a critical role in regulating the suspension’s movement. Long travel kits frequently feature custom-designed springs that offer the necessary spring rate to support the extra travel. The new springs balance the added load and provide a stable platform, regardless of the terrain. They maintain the vehicle’s desired ride height.
Linkage Modifications
The linkages connecting the suspension components to the chassis are also crucial. A long travel kit alters these linkages to accommodate the extended travel range. These modifications ensure proper articulation and prevent binding, enabling a smooth and controlled suspension action. The precise design of these linkages is tailored to ensure the vehicle retains its overall structural integrity.
Technical Specifications of Shock Absorber Options
| Shock Absorber Model | Damping Characteristics | Terrain Suitability |
|---|---|---|
| Fox Podium 2.5 | High-speed compression damping, progressive rebound | General purpose, suitable for a variety of terrains, including rocky trails and rough terrain. |
| Öhlins | High-speed and low-speed compression damping, adjustable rebound | Excellent for demanding terrain; extreme off-road use and competitive applications. |
| KYB | Consistent damping, smooth operation | Reliable choice for moderate off-roading; effective for various terrains, but not ideal for extremely challenging conditions. |
The table above provides a concise overview of shock absorber options. Different models excel in specific terrain types, reflecting their unique damping characteristics. For example, the Fox Podium 2.5 is a versatile choice for diverse terrains, while Öhlins is preferred for extreme off-road conditions. KYB offers a solid, dependable performance for everyday use. Choosing the right shock absorber is key to maximizing the performance of your RZR 800 long travel kit.
Performance Enhancements and Limitations
The RZR 800 long travel kit promises a significant leap in off-road capability, but it’s not a magic bullet. Understanding the trade-offs is crucial for making an informed decision. This section dives into the expected improvements and the potential drawbacks to help you decide if a long travel kit is the right choice for your needs.The long travel kit fundamentally alters the RZR 800’s suspension system, leading to both positive and negative consequences on its performance characteristics.
This enhanced articulation and ground clearance have implications across various aspects of the vehicle’s operation.
Performance Improvements
The most apparent improvement is increased ground clearance and articulation. This allows the vehicle to navigate obstacles more easily, traversing challenging terrain that a stock RZR 800 might struggle with. Imagine conquering those rocky climbs or deep mud pits with greater confidence and ease. This enhanced articulation also translates into a more comfortable ride over rough terrain.
Potential Limitations
While the long travel kit unlocks new levels of off-road prowess, it also introduces some limitations. Increased weight is a common concern, which can impact acceleration and top speed, potentially reducing overall performance compared to a stock RZR 800. The increased suspension travel can also affect ride quality on smooth surfaces, potentially leading to a bumpier experience. Furthermore, increased maintenance requirements, such as more frequent lubrication and component checks, should be factored into the decision.
Be prepared for more frequent maintenance than with the stock suspension.
Comparison with Stock RZR 800
The performance characteristics of a stock RZR 800 and a long travel kit-equipped vehicle differ significantly. Acceleration and top speed are likely to be slightly reduced with the kit due to the added weight. Braking performance might also see a subtle decrease. However, the improved articulation and ground clearance can make turning easier on challenging terrain. Think of it like driving a nimble mountain goat compared to a speedy racehorse.
Each has its own strengths.
Terrain-Specific Performance
The effectiveness of a long travel kit varies greatly depending on the terrain. On sandy trails, the increased ground clearance and articulation can significantly enhance traction and stability, allowing for a smoother and more controlled ride. On rocky terrain, the increased articulation is invaluable for navigating obstacles. Muddy trails might present challenges due to the increased weight, but the articulation will still provide an edge over the stock vehicle.
The long travel kit is most effective in rough terrain and less so on smooth surfaces.
Installation and Maintenance Considerations: Rzr 800 Long Travel Kit
This section dives deep into the practicalities of installing and maintaining your RZR 800 long-travel kit. Proper installation is crucial for performance and longevity, while a well-maintained system ensures peak performance for years to come. We’ll walk you through the steps, highlighting potential pitfalls and offering maintenance schedules to keep your rig running smoothly.
Installation Procedure
A methodical approach to installation is paramount. Skipping steps or rushing the process can lead to costly mistakes. Begin by gathering all necessary tools and parts. Thorough preparation is key.
- Initial Assessment: Carefully inspect the RZR 800 for any pre-existing damage or wear that might affect installation. Ensure all components are present and undamaged in the kit.
- Component Organization: Lay out all the components in a logical manner. This allows for easier identification and reduces the chance of misplacement during installation.
- Detailed Instructions: Refer to the manufacturer’s detailed installation guide. This guide is your primary resource for correct procedures and critical steps.
- Component Attachment: Follow the provided instructions precisely for attaching each component to the chassis and suspension. This includes mounting the shocks, linkages, and other hardware.
- Final Adjustments: Once all components are installed, carefully adjust the suspension to meet the desired ride height and performance specifications. A professional alignment may be necessary for precise handling.
Tools and Equipment Needed
The correct tools and equipment are essential for a successful and safe installation. The list below details necessary items.
- Sockets and Wrenches: A comprehensive set of sockets and wrenches of various sizes is required to connect the bolts and nuts.
- Torque Wrench: A torque wrench is critical to ensure the proper tightening of all fasteners, avoiding over-tightening or under-tightening. Proper torque is vital for long-term reliability.
- Jack Stands and Jack: Securely lifting the vehicle for work under the chassis requires jack stands and a jack.
- Pry Bars and Hammers: Sometimes, stubborn parts need a little extra persuasion. Pry bars and hammers can be necessary for disassembling and reassembling parts.
- Measuring Tools: A tape measure, dial indicators, and other measuring tools are needed to ensure precise measurements and alignment during the installation process.
Potential Installation Challenges
Unforeseen issues can arise during installation. Knowing potential challenges allows for a more prepared approach.
- Incorrect Part Placement: Ensuring the correct alignment of components is essential for proper function. Carefully matching up the parts is crucial.
- Tight Spaces: Working in tight spaces can be challenging. Using appropriate tools and techniques, along with patience, is crucial.
- Incorrect Torque: Using the wrong torque setting for fasteners can compromise the longevity of the assembly. Using a torque wrench is critical.
- Pre-Existing Damage: Inspecting the vehicle for pre-existing damage is important. This prevents issues from arising during the installation process. Careful evaluation before starting is a preventative measure.
Maintenance Schedule
A well-defined maintenance schedule is vital for the long-term performance and reliability of your long-travel kit.
| Component | Maintenance Task | Frequency |
|---|---|---|
| Shocks | Inspect for leaks, damage, and proper fluid levels | Every 25 hours of operation or monthly |
| Linkages | Inspect for wear and tear, lubrication | Every 50 hours of operation or quarterly |
| Control Arms | Inspect for wear and tear, bushings, and proper alignment | Every 100 hours of operation or semi-annually |
| Ball Joints | Inspect for wear and tear, lubrication | Every 100 hours of operation or semi-annually |
| Fasteners | Check for tightness, lubrication, and correct torque | Every 50 hours of operation or quarterly |
Safety and Considerations
Taking on a long travel kit upgrade for your RZR 800 isn’t just about getting more airtime; it’s about prioritizing safety. Understanding the increased risks and implementing the right precautions are crucial for a smooth and safe ride. Proper planning and execution of modifications are paramount to preserving both your machine and your well-being.The enhanced suspension travel significantly impacts the vehicle’s dynamics, requiring careful attention to stability and handling.
It’s not simply a matter of adding more travel; it’s about re-evaluating the entire system to ensure a safe ride in the expanded range of motion.
Potential Risks and Precautions, Rzr 800 long travel kit
Increased suspension travel can alter the vehicle’s center of gravity and affect its stability. Drivers should anticipate this shift and adjust their driving style accordingly. This includes reduced cornering speeds and heightened awareness of uneven terrain. Proper tire selection is also crucial for maintaining grip and control within the expanded travel range.
Effects on Stability and Handling
The increased suspension travel alters the vehicle’s handling characteristics. The vehicle will react differently to bumps and turns, and drivers need to be prepared for this change. This necessitates a more deliberate driving style. Practice in controlled environments is vital to adapt to the altered handling.
Modifications for Safety Systems
The increased suspension travel demands careful consideration of the vehicle’s safety systems. Brakes might require adjustments to maintain optimal stopping power. Steering components should be assessed to ensure they can handle the added strain and maintain precise control. Axle strength and suspension components should be thoroughly checked for any necessary upgrades to prevent failure. Upgrades to the steering system and axles might be needed to maintain precise control and prevent damage.
Safety Checks Before and After Installation
Thorough safety checks before and after installation are paramount. A pre-installation inspection should cover existing components for wear and tear, including brakes, steering, and suspension components. Post-installation checks should verify the proper functioning of all systems.
- Pre-Installation Checks: Verify the condition of all critical components, including the braking system, steering system, and suspension components. Ensure the tires are in good condition and suitable for the increased travel.
- Post-Installation Checks: Thoroughly test the braking system, steering response, and overall vehicle stability. Observe the suspension’s performance on various terrains to ensure proper functionality and stability.
Driving Considerations
Driving with a long-travel kit necessitates a shift in driving habits. The vehicle’s handling characteristics change, requiring a more deliberate approach. Reduced speeds in corners and heightened awareness of obstacles are essential for maintaining control.
Alternatives and Comparisons
Choosing the right performance upgrade for your RZR 800 is a crucial decision. Beyond the long-travel kit, several other options can enhance your machine’s capabilities. This section explores these alternatives, offering a comprehensive comparison to help you decide what’s best for your needs and budget.Different performance upgrades cater to various desires. A lift kit might be suitable for those seeking improved ground clearance without sacrificing the original suspension’s ride quality.
Alternatively, tire upgrades can dramatically change the machine’s traction and handling. Winch systems provide added security and capability in challenging terrains. Understanding the trade-offs of each option is essential.
Long Travel Kit vs. Lift Kits
Lift kits typically increase ride height, but they usually lack the suspension travel and articulation of a dedicated long-travel kit. This difference is critical for off-road performance, especially on rough terrain. A lift kit might be a more affordable option if your primary need is increased ground clearance, while a long-travel kit prioritizes maximum articulation and suspension travel.
The choice depends on your specific riding style and terrain preferences.
Long Travel Kit vs. Tire Upgrades
Tire size and type greatly influence an RZR 800’s performance. Larger tires generally improve traction and stability on challenging surfaces. However, they can sometimes compromise ride comfort and potentially increase wear and tear on components. A long-travel kit’s suspension design often complements larger tires by allowing for a smoother ride.
Long Travel Kit vs. Winch Systems
A winch system enhances the RZR 800’s recovery capabilities. It provides a significant advantage when encountering obstacles or getting stuck. A long-travel kit improves articulation and ground clearance, which are helpful for a winch system to operate effectively. However, a winch system is a separate investment that doesn’t necessarily improve the suspension characteristics of the long-travel kit.
Different Brands and Models of Long Travel Kits
Numerous manufacturers offer long-travel kits for the RZR 800. Each kit has its unique design features, component quality, and price point. Researching specific brands and models, examining reviews, and understanding the warranty policies is crucial before making a decision. Key factors include the materials used, the construction quality, and the specific adjustments offered.
Cost Comparison of Alternatives
| Upgrade | Estimated Cost (USD) | Remarks |
|---|---|---|
| RZR 800 Long Travel Kit (e.g., brand X) | $3,000 – $5,000 | Includes suspension components, mounts, and potentially other upgrades. |
| Lift Kit (e.g., brand Y) | $1,000 – $2,500 | Focuses on increased ground clearance, usually with fewer performance features. |
| Larger Tires | $500 – $1,500+ | Cost varies significantly based on tire size and brand. |
| Winch System (e.g., brand Z) | $500 – $2,000+ | Includes winch, mounting hardware, and wiring. |
This table provides a general cost comparison. Actual prices may vary based on specific models, retailer, and additional features. Thorough research is essential to get a precise estimate.
Real-World Examples and User Reviews
This section dives into the practical application of RZR 800 long travel kits. We’ll examine real-world examples, user experiences, and highlight situations where these kits excel or fall short. It’s crucial to understand how these modifications perform in various terrains and what owners are saying about their experiences.The RZR 800 long travel kit is a popular upgrade, and understanding its impact in diverse conditions is key.
User reviews offer invaluable insight into the kit’s performance, highlighting its strengths and weaknesses. By examining real-world applications, we gain a more complete understanding of this aftermarket modification.
Real-World Applications in Diverse Terrains
The long travel kit’s adaptability is impressive. It’s not just about conquering smooth trails; it’s about tackling challenging terrain. Imagine navigating rocky mountain passes or traversing deep sand dunes with the increased suspension travel.
- Desert Adventures: A common application is conquering the desert. A RZR 800 with a long travel kit can smoothly navigate the shifting sands, maintaining stability and control. The added suspension travel absorbs impacts from the uneven terrain, reducing stress on the vehicle and occupants. Imagine a sandy wash, with the added suspension travel allowing for a controlled and stable ride, even at high speeds.
- Muddy Trails: The increased suspension travel of the long travel kit is ideal for navigating muddy trails. The kit’s ability to absorb impacts and maintain traction in deep mud is crucial. A RZR 800 with this kit would excel through challenging mud holes, maintaining its composure and keeping the driver in control.
- Rocky Terrain: Overcoming rocky terrain is where the enhanced suspension travel really shines. The added travel allows for more aggressive angles and clearance over obstacles, reducing the risk of damage to the vehicle and enhancing the overall off-road experience. Picture a rocky trail, with the RZR 800 long travel kit absorbing the impacts of hitting rocks, preventing unnecessary wear and tear and allowing for a more comfortable and safe ride.
User Reviews and Testimonials
Gathering user experiences provides valuable insights into the kit’s strengths and weaknesses. Positive reviews often praise the increased comfort and performance, while negative feedback might point to installation complexity or cost.
- Positive Feedback: Many users report significant improvements in handling and ride quality. They appreciate the ability to tackle more challenging terrain and the enhanced comfort during long off-road excursions. A user might say, “This kit transformed my RZR 800 into a beast of the trails. It’s more comfortable than ever, and I’ve been able to conquer terrains I never thought possible.”
- Negative Feedback: Some users express concerns about increased maintenance requirements and the added cost. Others report issues with installation, potentially due to the kit’s complexity. A potential concern might be, “The increased complexity of the kit makes the installation quite tricky.”
Specific Scenarios and Applications
Understanding when the long travel kit is beneficial or unnecessary is crucial.
- Ideal Use Cases: The kit shines in situations requiring superior suspension travel, such as traversing rough terrain, navigating steep climbs, or tackling deep water crossings. Think about a scenario involving a steep incline. The RZR 800 with a long travel kit can handle the incline more easily and safely.
- Unnecessary Use Cases: If your primary focus is on paved trails and smooth terrain, the long travel kit might not offer significant advantages and may even introduce unnecessary complexity and cost. A user might comment, “For daily driving on paved roads, the kit adds unnecessary complexity and expense.”
